Wuhan Lugong Machinery Co., Ltd

新疆首条镀锌钢丝自动包装生产线在八钢建成投运

2021-12-17

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  近日,新疆首条镀锌钢丝自动包装生产线在八钢公司金属制品公司建成投运。该生产线在国内是第3条,自11月调试以来,试运行效果明显。该机组捆扎、包装、码垛等生产线流程全部实现自动化,岗位人员优化50%,实现效率提升100%。

  金属制品公司制品分厂投入300余万元引进的全自动镀锌钢丝包装生产线具有智能化、自动化、高效化的技术优势,充分解决了制品分厂镀锌钢丝打包的繁琐过程,提升了产品打包速度,全流程效率得到提升,对提升机组产量奠定了基础。

  “钢丝自动包装生产线是我们今年四大智慧制造项目之一,这条生产线也是八钢落地的第一条自动包装生产线,也是国内第三条全自动包装生产线。这条生产线将我们职工从繁重的生产线中解放出来,不仅提高了人员效率,还为企业本质化安全提供了保证。”八钢金属制品公司制品分厂工艺主任李晓明说。作为劳动密集型的生产机组,今年以来,金属制品公司制品分厂还相继实施了钢筋自动分拣、高速热镀锌生产工艺改进、电镀锌线全流程效率提升等多项智慧制造项目,这些智慧项目和工艺改造,让制品分厂的员工劳动强度大幅降低,生产效率得到明显提升。

  目前,八钢金属制品公司正在通过智慧制造,打造制品精品生产基地,以技术创新为引领,全力做好新品研发和技术储备,在满足市场和客户需求的同时,不断让高附加值产品占据更多的市场份额。


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What are the current problems encountered by the manufacturing industry?

01. High intensity of physical labor and high turnover rate

02. Labor efficiency is low, and the later operation cannot keep up with the front-end production

03. Manual work is difficult to recruit, and the labor cost is high

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04. The error rate of operators is high, which is easy to cause huge losses

05. The workshop is messy and there are various potential safety hazards

06. Waste production space and increase unnecessary costs

One stop packaging machinery solution

Seamless connection

One bag count line

1-N docking stations

Artificial intelligence packaging machine

Accurate measurement

Can do

The weight of each package meets the range

The precision of each large package is more than 99.9%

Save labor

A bag counting line for 20 machinesOnly 2-3 people are required to operateSave 80% - 90% labor

High cost performance

More efficient

Lower loss

One year to return

Consult immediately

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